Description
Product Overview
The electronically controlled common rail injector receives high-pressure fuel from the common rail pipe and relies on the top electromagnetic component to receive the electrical control unit's signal, driving the internal precision valve core to open and close rapidly. It then splits the high-pressure fuel into fine oil mist and injects it into the cylinder to complete combustion and power generation. Under long-term load operation, impurities from diesel fuel erosion, continuous vibration under high and low temperatures, the wear of the internal valve core sealing surface, deformation of the nozzle spray holes, and aging and leakage of sealing components can cause unbalanced fuel supply for a single cylinder, pressure loss in the high-pressure oil circuit, decreased engine power, and increased black smoke emissions from the exhaust. This product is standardized in terms of installation dimensions, oil circuit interface specifications, and electromagnetic signal parameters. During maintenance, the entire set of injectors can be directly replaced, eliminating the need for individual adjustment of internal components. It is suitable for maintenance of light trucks, pickups, medium-sized construction machinery, and diesel generator sets.
Core advantages of the product:
Thickened segmented alloy steel cylinder body, high strength, pressure resistance, and resistance to deformation, and less oil leakage
The cylinder body is precisely machined using CNC technology from thickened alloy steel, with a surface passivation anti-rust treatment. It is compatible with the installation structure of medium-sized engine cylinder heads and can withstand the impact of high-pressure fuel for a long time, resisting diesel corrosion and temperature changes. The cylinder body is less likely to crack, the threads are less likely to slip, and it can maintain the sealing performance of the high-pressure oil circuit stably for a long time.
Side-mounted integrated return oil interface, smooth and stable oil flow and pressure
The side-mounted integrated return oil connector has no joint gaps, reducing the resistance of fuel flow, and excess fuel flows back quickly to relieve pressure, stabilizing the common rail system oil pressure, and improving the phenomenon of cylinder carbon buildup and black smoke emissions caused by excessive single-shot fuel injection.
Top-mounted precision electromagnetic driving component, rapid and no-delay signal response
The upper end integrates an electromagnetic actuator, with a compact and stable structure. The electrical control signal is sensitive, and the valve core opening and closing action responds promptly, precisely controlling the fuel injection volume and timing, ensuring smooth idle operation of the engine and smooth acceleration power output.
Front-end precision atomizing nozzle, uniform atomization and complete combustion
The nozzle is precisely ground and processed, with fine oil atomization particles, and the oil and gas are fully mixed, effectively reducing the generation of carbon deposits in the cylinder and optimizing fuel consumption levels, reducing exhaust emissions.
Multi-layer oil-resistant sealing structure, bidirectional anti-leakage, and anti-airflow backflow
The cylinder body is equipped with multiple specifications of fluororubber oil-resistant sealing rings, which separate the high and low-pressure oil circuits, preventing oil leakage outward; at the same time, it prevents air backflow into the oil circuit after shutdown and solves the problems of starting oil circuit intake and slow oil pump pressure building-up.
The entire machine is tested in a test bench before leaving the factory, and no secondary calibration is required for installation.
Each injector independently completes electromagnetic response, high-pressure pressure retention, atomization effect, and injection flow detection calibration. The performance parameters are unified, and after assembly, it quickly restores the original power performance of the engine, reducing the time for oil circuit maintenance and debugging.
Product list of accessories
095000-9960 (8-97435029-0) Complete electronically controlled common rail injector assembly 1 unit
Front-end nozzle dust-proof protective cover pre-installed
End protection dust-proof plug pre-installed Applicable scenarios
This product is suitable for light-duty freight vehicles, pickups, medium-sized wheeled construction machinery, and fixed diesel generator sets that are equipped with high-pressure common rail fuel supply systems. It is applicable for urban transportation, short-distance operations, and medium-sized electric control diesel engines under complex outdoor conditions. The entire replacement and maintenance of the fuel injector is applicable.
Product Basic Parameters
Product Name: Electric Control Common Rail Injector Assembly
Part Number: 095000-9960, Ancillary Part Number: 8-97435029-0
Main Material: Thickened segmented alloy steel housing, hardened alloy steel valve core and atomization nozzle, alloy electromagnetic components, oil-resistant multi-layer fluorine rubber sealing ring
Structural Feature: Thickened segmented metal cylinder, side-mounted integrated return oil interface, built-in electromagnetic drive end at the top, precise atomization nozzle at the front end, built-in layered high and low pressure sealing structure
Application Conditions: High-pressure fuel electronic control injection, continuous load vibration, wide temperature difference conditions for medium-sized electric control common rail diesel engine fuel injection assembly
Product Status: New complete injector assembly, factory completed electromagnetic response, high-pressure sealingity, and atomization flow set of bench calibration and testing
Packaging: Independent thickened shock-proof tube packaging, all nozzle, oil passage ports, and electromagnetic ends are equipped with dust-proof plugs to protect internal precision parts from transportation impact damage; supports single-piece retail and bulk purchase in cases, suitable for cross-border logistics transportation.
